Evaluation of Cryogenic CO2 as a Coolant and Optimization of Surface Roughness in Conventional Milling of HCHCR (AISI D3) Die Steel and CVD TiN Coated Insert Using Taguchi Technique


Affiliations

  • Bharath Institute of Higher Education and Research (BIHER), Department of Mechanical Engineering, Chennai, Tamil Nadu, 600073, India
  • Sriram College of Engineering, Department of Mechanical Engineering, Chennai, 602024, India
  • Bharath Institute of Higher Education and Research (BIHER), Department of Automobile Engineering, Chennai, Tamil Nadu, 602024, India

Abstract

The present investigation comprised of experimental study of conventional milling of AISI D3 Steel and Tin coated inserts by using cryogenic CO2 as a coolant. The main objective of the analysis was to use the Taguchi technique to detect the impact of dynamic parameter viz. Cutting speed, feed, depth of the cut on the roughness of the work piece material. The goal was to comparatively study under dry and wet conditions and observe the effect of cryogenic CO2 as a coolant with CVD TiN coated as a insert tool. Finally cutting temperature, roughness, Material Removal Rate (MRR) and tool wear were measured. Finally SEM observation was made to analyze the tool wear and the data was complied into MINITAB -17 for Taguchi analysis. Mainly surface roughness and MRR were investigated employing Taguchi design.

Keywords

Cryogenic Milling CO2, Methodology, Surface Roughness, Taguchi Technique

Full Text:

References

W. S. Hollis, International Journal of Machine Tool Design, 1, 59 (1961).

P. Chandna and D. Kumar. International Journal of Mechanical, Aerospace, Industrial, Mechatronic and Manufacturing Engineering, 9(3) (2015).

R. K. Bharilya and R. K. Gurjar, Procedia Engineering, 2, 2300 (2015).

P. S. Rao and P. K. Jain, Materials Processing and Characterization, 2, 3220 (2015).

S. K. Nayak, Procedia Materials Science, 6, 701 (2014). https://doi.org/10.1016/j.mspro.2014.07.086

Y.-C. Lin, A.-C. Wang, D.-A. Wang and C.-C Chen, An International Journal on Machining Science and Technology, 24(6), 667 (2009).

F. Ficici, M. Kapsiz and M. Durat, International Journal of Physical Sciences, 6(2), 237 (2011).

M. K. Sahoo, International Journal of Modern Engineering Research, 3, 2154, (2013).

A. A. Khan and Mirghani, “Improving tool life using cryogenic cooling”, Elsevier, 149 (2008).

S. Ravi and M. P. Kumar, Cryogenics, 51(9), 509 (2011).

L. B. Abhang and M. Hameedullah, Procedia Engineering, 38, 40 (2012).

A. K. Sahoo, International Journal of Industrial Engineering Computations, 5, 295 (2014).

A. Kohli and U. S. Dixit, International Journal of Advanced Manufacturing Technology, 25, 118 (2005).

S. Mosh, International Journal of Engineering Science and Technology, 2, 92 (2010).

K. P. Patel, International Journal of Engineering Science and Technology, 4(2), 540, (2012).

K. Hassan, A. Kumar and M. P. Garg, International Journal of Engineering Research and Applications, 2, 1581 (2012).

Thamizhmanii and S. Hasan, Journal of Achievements of Materials and manufacturing Engineering, 20, 503 (2007).

G. Kuppuswamy, “Principles of Metal Cutting”, Universities Press, 1-25 (1996).


Refbacks

  • There are currently no refbacks.