Modelling and Analysis of The Effect of Plateau Honing Operation on Cylinder Liners

Jump To References Section

Authors

  • Santhosh H
     Department of Mechanical Engineering, M S Ramaiah Institute of Technology, Bangalore 560054 ,IN
  • R Kumar
     Department of Mechanical Engineering, M S Ramaiah Institute of Technology, Bangalore 560054 ,IN
  • Deepak S
     Department of Mechanical Engineering, M S Ramaiah Institute of Technology, Bangalore 560054 ,IN
  • Vasu S
     Department of Mechanical Engineering, M S Ramaiah Institute of Technology, Bangalore 560054 ,IN

DOI:

https://doi.org/10.18311/jmmf/2022/32932

Keywords:

plateau honing operation, surface roughness, honing machine, grid size of honing stick

Abstract

Honing is an abrasive procedure that removes material and creates grooves by employing three simultaneous motions of abrasive stones. Because honing is an abrasive operation, predicting the process outcome analytically is challenging. The steep peaks of a surface are eliminated during the plateau honing process, producing a reasonably plateau finish along with cross hatch pattern for retaining oil and increased bearing area. A cylinder liner is installed in an engine block to provide a cylindrical chamber where the piston may move extremely smooth. To obtain a honing pattern and good surface roughness, the machine setting plays an important role which includes many machine parameters like honing force, number of stokes, feed rate, processing time etc. So, in order to obtain an optimal machine set up, multiple trails on cylinder liners are done, which takes more time, and for each trail, one cylinder liner specimen is utilised, which results in the consumption of more cylinder liner solely for trail purposes. In this work, the key parameters effecting the surface roughness of cylinder liner are identified and optimal honing parameters (machine setup) are selected. FEA analysis is carried out to find the effect of pressure on the walls of cylinder liners. Based on the results of experiment, the optimal setting for honing machine is obtained for the selected surface roughness with less ovality and taper and also has less effect on cylinder liners.

Downloads

Download data is not yet available.

Metrics

Metrics Loading ...

Downloads

Published

2023-03-15

How to Cite

H, S., Kumar, R., S, D., & S, V. (2023). Modelling and Analysis of The Effect of Plateau Honing Operation on Cylinder Liners. Journal of Mines, Metals and Fuels, 70(10A), 355–362. https://doi.org/10.18311/jmmf/2022/32932

Issue

Volume 70, Issue 10A, October 2022

Section

Articles

License

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

Crossref
Scopus
Google Scholar
Europe PMC

 

References

Sivatte-Adroer, M., Llanas-Parra, X., Buj-Corral, I. and Vivancos-Calvet, J, Indirect model for roughness in rough honing processes based on artificial neural networks, Precision Engineering. 43 (2016) 505-513. https://doi.org/10.1016/j.jmapro.2017.05.016 DOI: https://doi.org/10.1016/j.precisioneng.2015.09.004

K. Prakash Babu, M. B, Determining Optimal Parameters for Surface Roughness of Cylinder Liners During Honing Process by Taguchi Methodology – A Case Study, International Journal of Innovations in Engineering and Technology (IJIET). 8(3) (2017) 7887. http://dx.doi.org/10.21172/ijiet.83.012 DOI: https://doi.org/10.21172/ijiet.83.012

Pankaj S. Chavan, P. M, Effect Of Honing Process Parameters On Surface Quality Of Engine Cylinder, International Journal of Engineering Research & Technology (IJERT). 2(4) (2013, April) 98-107.

Buj-Corral, I., Vivancos-Calvet, J. and Coba-Salcedo, M, Modelling of surface finish and material removal rate in rough honing, Precision Engineering. 38(1) (2014) 100-108. https://doi.org/10.1016/j.precisioneng.2013.07.009 DOI: https://doi.org/10.1016/j.precisioneng.2013.07.009

Irene Buj-Corral, L. R.-D.-L.-A, Use of results from honing test machines to determine roughness in industrial honing machines, Journal of Manufacturing Processes. 28 (2017) 60-69. https://doi.org/10.1016/ j.jmapro.2017.05.016 DOI: https://doi.org/10.1016/j.jmapro.2017.05.016

Kim, E. S., Kim, S. M., & Lee, Y. Z, The effect of plateau honing on the friction and wear of cylinder liners, Wear. 400–401 (2017) 207–212. https://doi.org/10.1016/ j.wear.2017.09.028 DOI: https://doi.org/10.1016/j.wear.2017.09.028

K.V. Narasaiah, M. N, Design and Analysis of Dry Cylinder Liner With FEA, International Research Journal of Engineering and Technology (IRJET). 5(6) (2018, June) 616-622.

Pawlus, P., Cieslak, T. and Mathia, T, The study of cylinder liner plateau honing process, Journal of Materials Processing Technology. 209(20) (2009) 6078– 6086. https://doi.org/10.1016/j.jmatprotec. 2009.04.025 DOI: https://doi.org/10.1016/j.jmatprotec.2009.04.025

Pawlus, P., Reizer, R. and Wieczorowski, M, Analysis of surface texture of plateau-honed cylinder liner – A review, Precision Engineering. 72 (2021) 807–822.https://doi.org/10.1016/j.precisioneng.2021.08.001 DOI: https://doi.org/10.1016/j.precisioneng.2021.08.001

Urville, C., Souvignet, T., Dimkovski, Z., & Cabanettes,F, Honing process parameters influence on surfacetopographies, Procedia CIRP. 108 (2022) 448–453.https://doi.org/10.1016/j.procir.2022.03.070 DOI: https://doi.org/10.1016/j.procir.2022.03.070

Most read articles by the same author(s)