Effect of Scanning Strategy on Surface Roughness of Directed Energy Deposited Inconel 718 Alloy

Jump To References Section

Authors

  • Ajay Kumar Maurya
     Mechanical Engineering Department, National Institute of Technology Patna – 800005, Bihar ,IN
  • Amit Kumar
     Mechanical Engineering Department, National Institute of Technology Patna – 800005, Bihar ,IN
  • Surendra Kumar Saini
     Mechanical Engineering Department, Poornima College of Engineering Jaipur – 302022 ,IN
  • Ravi Kumar Gupta
     Department of Mechanical Engineering Education, National Institute of Technical Teachers' Training and Research, Bhopal - 462 002 ,IN

DOI:

https://doi.org/10.18311/jmmf/2023/35437

Keywords:

Additive Manufacturing, Directed Energy Deposition, Inconel 718, Surface Roughness

Abstract

The additive manufacturing method based on powder feed type laser Directed Energy Deposition (DED) is projected to be able to create objects with intricate structures. The intricate thermal history that occurs during DED causes variations in the top surface roughness, which is an important quality index for DED and has a significant impact on the lifespan of the samples. Surface quality is always desirable, mostly in the case of dynamic loading applications. This article presents a methodical investigation into the top surface roughness of the Inconel 718 alloy during various scanning strategies in the DED. This alloy is utilized extensively in the aerospace, automotive, and military industries. Multilayer cuboid samples are fabricated using four scanning strategies. Using different scan strategy, no significant changes in pore size and amount of porosity was observed, but significant changes were observed for the surface quality of printed Inconel alloy.

Downloads

Download data is not yet available.

Metrics

Metrics Loading ...

Downloads

Published

2023-11-02

How to Cite

Maurya, A. K., Kumar, A., Saini, S. K., & Gupta, R. K. (2023). Effect of Scanning Strategy on Surface Roughness of Directed Energy Deposited Inconel 718 Alloy. Journal of Mines, Metals and Fuels, 71(9), 1205–1214. https://doi.org/10.18311/jmmf/2023/35437

Issue

Volume 71, Issue 9, September 2023

Section

Articles

License

Creative Commons License

This work is licensed under a Creative Commons Attribution-NonCommercial 4.0 International License.

Crossref
Scopus
Google Scholar
Europe PMC

 

References

Bahnini I, Rivette M, Rechia A, Siadat A, Elmesbahi A. Additive manufacturing technology: The status, applications, and prospects. The International Journal of Advanced Manufacturing Technology. 2018; 97:147–61. https://doi.org/10.1007/s00170-018-1932-y DOI: https://doi.org/10.1007/s00170-018-1932-y

Khan HM, Karabulut Y, Kitay O, Kaynak Y, Jawahir IS. Influence of the post-processing operations on surface integrity of metal components produced by laser powder bed fusion additive manufacturing: A review. Machining Science and Technology. 2020; 25:118–76. https://doi. org/10.1080/10910344.2020.1855649 DOI: https://doi.org/10.1080/10910344.2020.1855649

Stimpson CK, Snyder JC, Thole KA, Mongillo D. Scaling roughness effects on pressure loss and heat transfer of additively manufactured channels. Journal of Turbomachinery; 139(2). https://doi. org/10.1115/1.4034555 DOI: https://doi.org/10.1115/1.4034555

Hemmasian Ettefagh A, Guo S, Raush J. Corrosion performance of additively manufactured stainless steel parts: A review. Additive Manufacturing. 2021; 37. https://doi. org/10.1016/j.addma.2020.101689 DOI: https://doi.org/10.1016/j.addma.2020.101689

Wu Z, Narra SP, Rollett A. Exploring the fabrication limits of thin-wall structures in a laser powder bed fusion process. The International Journal of Advanced Manufacturing Technology. 2020; 110:191–207. https:// doi.org/10.1007/s00170-020-05827-4 DOI: https://doi.org/10.1007/s00170-020-05827-4

Fox JC, Moylan SP, Lane BM. Effect of process parameters on the surface roughness of overhanging structures

in laser powder bed fusion additive manufacturing. Procedia CIRP. 2016; 45:131–4. https://doi.org/10.1016/j. procir.2016.02.347 DOI: https://doi.org/10.1016/j.procir.2016.02.347

Jamshidinia M, Kovacevic R. The influence of heat accumulation on the surface roughness in powder-bed additive manufacturing. Surface Topography: Metrology and Properties. 2015; 3(1). https://doi.org/10.1088/2051- 672X/3/1/014003 DOI: https://doi.org/10.1088/2051-672X/3/1/014003

Mahamood RM, Akinlabi ET. Effect of Powder Flow Rate on Surface Finish in Laser Additive Manufacturing Process. IOP Conference Series: Materials Science and Engineering, Volume 391, The 1st International Conference on Engineering for Sustainable World (ICESW) 3–7 July 2017, Ota, Nigeria; 2018. https://doi. org/10.1088/1757-899X/391/1/012005 DOI: https://doi.org/10.1088/1757-899X/391/1/012005

Kim MJ, Saldana C. Thin wall deposition of IN625 using directed energy deposition. Journal of Manufacturing Processes. 2020; 56:1366–73. https://doi.org/10.1016/j. jmapro.2020.04.032 DOI: https://doi.org/10.1016/j.jmapro.2020.04.032

Mazzarisi M, Campanelli SL, Angelastro A, et al. Phenomenological modelling of direct laser metal deposition for single tracks. The International Journal of Advanced Manufacturing Technology. 2020; 111:1955– 70. https://doi.org/10.1007/s00170-020-06204-x DOI: https://doi.org/10.1007/s00170-020-06204-x

Jinoop AN, Paul CP, Denny J, et al. Laser additive manufacturing (LAM) of Hastelloy-X thin walls using directed energy deposition (DED): Parametric investigation and multi-objective analysis. Lasers in Engineering. 2020; 46:15-34.

Zhang Y, Wu L, Guo X, Kane S, Deng Y, Jung Y-G, et al. Additive manufacturing of metallic materials: A review. Journal of Materials Engineering and Performance. 2017; 27:1–13. https://doi.org/10.1007/s11665-017- 2747-y DOI: https://doi.org/10.1007/s11665-017-2747-y

Giganto S, Martínez-Pellitero S, Barreiro J, Leo P, CastroSastre MA. Impact of the laser scanning strategy on the quality of 17-4PH stainless steel parts manufactured by selective laser melting. Journal of Materials Research and Technology. 2022; 20:2734–47. https://doi.org/10.1016/j. jmrt.2022.08.040 DOI: https://doi.org/10.1016/j.jmrt.2022.08.040

Keles O, Qadeer A, Yilbas BS. Wetting state of 3D printed Ti-6Al-4V alloy surface. Advances in Materials and Processing Technologies. 2022; 8:2465–75. https://doi. org/10.1080/2374068X.2021.1912539 DOI: https://doi.org/10.1080/2374068X.2021.1912539

Maurya AK, Kumar A. The influence of building direction and conventional heat treatment on the microstructure, physical, and mechanical characteristics of direct metal laser sintered Inconel 718 alloy. Advances in Materials and Processing Technologies. 2022. https://doi.org/10.1 080/2374068X.2022.2081296

Maurya AK, Kumar A, Saini SK, Paul CP. Optimization of track height of LDED inconel Alloy-718. Nano World Journal. 2023; 9(S1):S188–9. https://doi.org/10.17756/ nwj.2023-s1-038 DOI: https://doi.org/10.17756/nwj.2023-s1-038

Hashmi AW, Mali HS, Meena A, Puerta APV, Kunkel ME. Surface characteristics improvement methods for metal additively manufactured parts: A review. Advances in Materials and Processing Technologies. 2022; 8:4524– 63. https://doi.org/10.1080/2374068X.2022.2077535 DOI: https://doi.org/10.1080/2374068X.2022.2077535

Slotwinski JA, Garboczi EJ. Porosity of additive manufacturing parts for process monitoring. AIP Conference Proceedings. 2014; 1581:1197–204. https://doi. org/10.1063/1.4864957 DOI: https://doi.org/10.1063/1.4864957