Interpulse Tig Welding of Titanium Alloy (TI-6Al-4V)

Jump To References Section

Authors

  • CMR Technical Campus, JNTU, Hyderabad, Telangana ,IN
  • Gas Turbine Research Establishment, DRDO, Bangalore-93 ,IN
  • Gas Turbine Research Establishment, DRDO, Bangalore-93 ,IN

DOI:

https://doi.org/10.22486/iwj/2017/v50/i4/162271

Keywords:

Interpulse TIG Welding, Titanium Alloy, Ti-6Al-4V, Weld Bead Width.

Abstract

The unique properties of Titanium alloy (Ti-6Al-4V) like high strength to weight ratio, low density has made the alloy very useful material in the manufacturing of compressor blades, casings and other structural components of the gas turbine engines. The TIG welding is an arc welding process widely used in the fabrication of gas turbine engine components and its assembly. The Interpulse technique is the modified version of TIG welding process. Due to magnetic constriction and high frequency modulation of current in the interpulse technique, the arc is getting constricted which further minimizes the net heat input. In this experiment response surface optimization technique has been adopted to evaluate the effects of the input variables (main current, delta current, travel speed), on output responses (weld bead width, reinforcement height and area, penetration height and area and HAZ area). The outcome shall be beneficial in selecting suitable parameters to obtain the required shape and quality of the weld bead geometry.

Downloads

Published

2017-10-01

Issue

Section

Articles

 

References

Balasubramanian M, Jayabalan V and Balasubramanian V (2010); Effect of process parameters of pulsed current tungsten inert gas welding on weld pool geometry of titanium welds, ACTA Metallurgica Sinica, 23(4), pp.312320.

Davies AC (1984); The Science and Practice of Welding, Volume 1 & 2, 8th edition, Cambridge University Press, Cambridge, London.

Obermiller DJ, Multiple Response Optimizations Using JMP, The Dow Chemical Company, Midland, MI.

Rodrfguez-Carmona E, Manresa A and Bastida J (2013); Application of experimental design, canonical analysis of response surface to the optimization of poly production by Pseudomonas aeruginosa 42A2, Chemical & Biomedical Engineering Quarterly, 27(4), pp.457-465.

Khanna OP (2010); A Text Book of Welding Technology, 19th edition, Dhanpat Rai Publications (P) Ltd., New Delhi.

Kiaee N and Aghaie-Khafri M (2014); Optimization of gas tungsten arc welding process by response surface methodology, Materials and Design, 54, pp.25-31.

Kumar K, Chattopadhyaya S and Yadav A (2012); Surface response methodology for predicting the output responses of TIG welding process, IJMST, 6(2), pp.163169.

Kumar NP, Bhaskar Y, Mastanaiah P and Murthy CVS (2014); Study on dissimilar welding of 15CDV6 and SAE 4130 steels by Interpulse tungsten arc welding, Procedia Materials Science, 5, pp.2382-2391.

Montgomery DC (1991); Design and Analysis of Experiments, 3rd edition, John Wiley & Sons, New York, USA.

Leary RK, Merson E and Birmingham K (2010); Microstructural and microtextural analysis of interpulse GTCAW welds in Cp-Ti and Ti-6Al-4V, Materials Science and Engineering A, 527, pp.7934-7705.